Logo a uno tec
A UNO TEC
Logo a uno tec
A UNO TEC
Are you looking for the right partner to realize your unique and special automatic machines for the assembly of medical disposables?

A UNO TEC is a consulting, design and manufacturing company specializing in customized automatic machines created on YOUR specific needs.

100% SATISFACTION GUARANTEE
IF THE SOLUTION DOESN'T EXIST, WE WILL CREATE IT FOR YOU!

Unlike common design companies on the market that offer you readapted standard solutions, we offer you the best solution for you, always.

A UNO TEC s.r.l.

We design and manufacture customized automatic machines for the assembly and testing of medical disposables in plastic material.

The main fields of application of our machines for the assembly of medical disposables are:

✔️  Infusion therapy (I.V. sets, extension lines, flow regulators, 3-way stopcocks, burette infusion set).

✔️  Blood / Dialysis Treatment (Blood lines, Peritoneal dialysis lines, CRRT Continuous Renal Replacement Therapy lines).

We design systems and operating lines for clean room, at the forefront in terms of productivity and technology.

For the construction of these machines for the assembly of tubing and components, we use materials ensuring maximum reliability and efficiency over time and minimizing maintenance on our machines for the assembly of tubing and plastic components.

We specialize particularly in the assembly of infusion sets and drip chambers with a particular focus in cutting and handling soft plastic tubing, a peculiar feature of our know-how.

The sophisticated clamping and coiling systems of the tubing sections allow to deal with this delicate material avoiding marks or deformations even in the most delicate phases of assembly with rigid plastic components.

The entire assembly process is monitored by strict control systems reducing processing waste to a tolerable minimum, but also by ionized air blowing cleaning systems that keep every single component clean and free from contaminating particles.

The final result is a perfect semi-finished or finished product, ready to be packed according to the specific requests of the customer.

Our technicians will answer all your questions!

100% SATISFACTION GUARANTEE
IF IT DOES NOT EXIST, WE CREATE IT FOR YOU!
IF IT DOES NOT EXIST,
WE CREATE IT FOR YOU!

TECHNOLOGIES

Thanks to its great experience in the medical field, A UNO TEC offers a wide range of technologies for the assembly of medical components and tubing management, including control and monitoring systems, handling and cutting systems.

The software developed by our programmers manages and monitors the whole production process. It punctually coordinates the control systems through sensors or cameras, allows a precise solvent dispensing during the various gluing phases, activates the cleaning systems of the individual components by blowing ionized air, as well as the various flow and leak tests, where necessary.

The sophisticated clamping and coiling systems of the tubing sections allow to deal with this delicate material avoiding marks or deformations even in the most delicate phases of assembly with rigid plastic components.

A UNO TEC is also specialized in the production of cutting systems for filters using various cutting technologies: mechanical blade, ultrasound and laser.

The production process starts from technical materials in roll or sheet. The laser is very suitable for this type of processing, allowing the cutting for filters with different shapes and the cauterization of the filter’s edges by welding them in a stable way and without altering the material structure.

MOTION SYSTEMS

  • Free Pallet Motion System
  • Linear transfer
  • Mechanical or pneumatic cams
  • Antropomorphic robots
  • Rotary tables

TUBING HANDLING

  • Cut
  • Banding
  • Coiling
  • ​Tip forming

CONTROL AND TESTING SYSTEMS

  • Air leak or obstruction test
  • Air flow test
  • Insertion with force and speed control
  • Vision systems
  • ​Camera / X-ray

CUTTING SYSTEM

  • CO2 laser cut
  • ​Ultrasound cut
  • Cold cut by roller blade

BONDING

  • Solvent dispensing

OTHER TECHNOLOGIES

  • Ultrasonic / Hot Welding
  • ​Spin Riveting
  • ​Ink-jet, laser, pad printing marking

Our technicians will answer all your questions!

100% SATISFACTION GUARANTEE
IF IT DOES NOT EXIST, WE CREATE IT FOR YOU!
IF IT DOES NOT EXIST,
WE CREATE IT FOR YOU!

MEDICAL DISPOSABLES ASSEMBLY

We are specialized in the production of machines for the assembly of plastic medical components, boosting great capabilities in cutting and handling soft plastic tubing.


Our machines are automatically powered by vibrating systems, which allow a precise access of rigid plastic components, such as injection points, spikes, clamps, drip chambers, as well as by uncoiling systems leading the soft plastic tubing inside the machine.

The components motion can be managed, besides different technologies, by anthropomorphic or scara robots.


The assembly of tubings, connectors and plastic components results in a perfect subassembly or finished product, realized according to the customer’s requests.

AUTOMATIC MACHINES FOR THE ASSEMBLY OF COMPONENTS

AUTOMATIC MACHINES FOR THE ASSEMBLY OF COMPONENTS

3 Ways stopcock, Irrigation cap, Luer Lock, Spike, Injection port, Riveting, Flow Regulator, Biosafe Valve, IV Catheters, IV Cannula, Needle Valve.

AUTOMATIC MACHINES FOR THE ASSEMBLY OF SEMIFINISHED PRODUCTS

AUTOMATIC MACHINES FOR THE ASSEMBLY OF SEMIFINISHED PRODUCTS

Sub-assembly tube, Tubing with roller, Tubing with clamp, Tubing with spikes, Tubing with connectors, Infusion bags, Blood Collection Bags, Urine Bags, Nasogastric Catheters, Nelaton Catheters, Blood Filters.

AUTOMATIC MACHINES FOR THE ASSEMBLY OF TUBING SETS WITH COILING AND BENDING

Heparine Line, Infusion set, Dialysis set, Inhalation circuit.

Our technicians will answer all your questions!

100% SATISFACTION GUARANTEE
IF IT DOES NOT EXIST, WE CREATE IT FOR YOU!
IF IT DOES NOT EXIST,
WE CREATE IT FOR YOU!

WHO WE ARE

Since 2005, A UNO TEC S.R.L. has been specializing in the design and production of customized automatic machines for the assembly of plastic components and infusion systems, for the medical, pharmaceutical, cosmetic and food sectors.

A UNO TEC is a young, dynamic and flexible company, manufacturing sturdy, reliable, easy-to-use and innovative automatic assembly machines. 

All realizations are created with a focus on high quality of materials, in order to ensure a rapid return-on-investment and long-lasting life.

The capability to develop co-design solutions with clients represents a concrete benefit. Furthermore, after-sales service is crucial in the business for clients’ long-term satisfaction, supporting them to solve manufacturing issues and improve efficiency of productive processes, promoting their growth.

A UNO TEC S.R.L. knows the medical environment and meets the most complex requirements for the assembly in clean room.

Located in Mirandola, in the most important European medical district, A UNO TEC becomes part of this reality as advanced partner in the automation of clean rooms.

A UNO TEC qualified staff provides its clients with a great technical know-how to solve the most complex issues and improve the efficiency of productive processes of medical disposables manufacturers.

In 2005 A UNO TEC was acquired by DI QUATTRO Group, today HDQ SPA, counting 120 employees and three production sites.

A UNO TEC automatic assembly machines for the medical sector are installed in over 20 countries all around the world.

Installazioni A UNO TEC nel Mondo

HOW WE OPERATE

  •  PHASE 1 – FREE CONSULTING AND FEASIBILITY STUDY

✔️  Free Consulting with our technical specialist.
✔️  Analysis of all components, basing on provided samples and relating drawings.
✔️  Analysis of Performance and Quality required by client.
✔️  Evaluation of integration test and prototype stations for the most critical assembly processes
✔️  Support and consultancy for components modifications in order to improve the efficiency of automatic assembly process.

  •  PHASE 2 – OFFER

✔️  Preliminary proposal of a technical solution for assembly and test.
✔️  Sharing of a technical-economic solution with client.
✔️  Sampling evaluation for every single component of finished product.
✔️  Confirmation of technical solution and draft of final offer.
✔️  Request of documentation concerning machine’s validation:
> FMEA (Failure modes and effects analysis)
> protocol of Software validation in use on the machine.
> IQ (Installation Qualification) and OQ (Operational Qualification) protocols

  •  FASE 3 - PROGETTAZIONE

✔️  Presentazione del progetto in 3D e layout dettagliato.
✔️  Illustrazione delle principali soluzioni tecniche adottate.
✔️  Validazione del Progetto – Design Qualification: idoneità delle soluzioni adottate alle specifiche contrattuali.
✔️  Definizione delle quantità di materiale necessarie per la messa a punto e collaudo della macchina per assemblaggio.
✔️  Condivisione delle principali milestones del progetto (montaggio, messa a punto, FAT, SAT).
✔️  Monitoraggio e aggiornamento dei tempi e degli obiettivi condivisi con il cliente.

  •  PHASE 3 – DESIGN

✔️  Presentation of 3D project and detailed layout.
✔️  Illustration of the main technical solutions adopted
✔️  Project Validation – Design Qualification: adopted solutions suitability to contractual specifications.
✔️  Delineation of quantity of materials necessary for assembly machine installation and test.
✔️  Sharing of the main milestones of the project (assembly, installation, FAT, SAT)
✔️  Monitoring and updating of times and objectives shared with the client.

  •  PHASE 4 – MACHINE VALIDATION

✔️  PRE-FAT (if requested) verifying the overall state of project from a contractual and functional perspective in order to arrange the final test.
✔️  FAT (Factory Acceptance Tests) final machine test of the assembly machine, performances and contractual quality check, at A UNO TEC site.
✔️  SAT (Site Acceptance Test) at client’s site at the end of installation. The machine’s documentation is provided during this phase.

  •  PHASE 5 – TRAINING

✔️  During test phases (FAT and SAT), client staff is provided with training about use and maintenance of the machine for the assembly of medical components.

Our technicians will answer all your questions!

100% SATISFACTION GUARANTEE
IF IT DOES NOT EXIST, WE CREATE IT FOR YOU!
IF IT DOES NOT EXIST,
WE CREATE IT FOR YOU!

MACHINE QUALITY AND PERFORMANCE

The machine performance is strictly related to its functional capacity over time.

A UNO TEC offers advanced solutions to ensure maximum quality and excellent ratio on price/return on investment.

A constant commitment to research and development allows us to be always updated on the last technical innovations and create long-lasting reliable machines.

Accurate selection of suppliers and materials, continuous tests during the project phases and highly qualified staff ensure long-time stability to the machine and finished product.


Furthermore, all mechanical parts are identified by a unique code allowing an easier traceability and, consequently, an easier maintenance.

Our technicians will answer all your questions!

100% SATISFACTION GUARANTEE
IF IT DOES NOT EXIST, WE CREATE IT FOR YOU!
IF IT DOES NOT EXIST,
WE CREATE IT FOR YOU!

WHY SHOULD YOU CHOOSE US 
TO REALIZE YOUR PROJECT?

6 MAIN REASONS:

#REASON 1: EXPERTISE

✔️  Customized assembly solutions according to client specifications.
✔️  Technical evaluation passing through a pre-study and, if necessary, the realization of prototypes for specific manufacturing.
✔️  Analysis of all environment – product issues.
✔️  Research and development of innovating solutions.
✔️  Project study aiming at easy maintenance.
✔️  Shared choice of electrical and pneumatic components according to client’s specific needs.

#REASON 2: HIGH QUALITY SUPPLIER

✔️  Every machine is created:
> to last over a long time
> to support highly stressful cycles on several working shifts (covering 24 hours)
> to maintain great performance and maximum productive efficiency for at least 10 years
> with automatic solutions for consumable spare parts management (e.g. tubings or reels of cohesive/ coated tape)
> with solutions of format change, studied to minimize machine stops
> with solutions of format change, studied to minimize machine stops

#REASON 3: CERTIFICATIONS MANAGEMENT

✔️  The machines are designed, assembled and manufactured according to the CE Directory.
✔️  Upon request, we can supply certifications for different standards.
✔️  We support our client in the machine validation:
> FMEA (Failure modes and effects analysis);
> IQ (installation qualification);
> OQ (operational qualification).

#REASON 4: CONFIDENTIALITY POLICY

✔️  Confidentiality agreements to protect client’s know-how.

#REASON 5: AFTER-SALES SUPPORT AND CUSTOMER CARE

✔️  All our machines are provided with an integrated maintenance system to implement remote diagnostics and interventions.

✔️  Short delivery times.

✔️  Easy traceability of mechanical parts thanks to a unique identifying code.

#REASON 6: our special 100% SATISFIED GUARANTEE, if the solution does not exist, WE WILL CREATE IT FOR YOU!

START FROM THE FIRST STEP!

Our technicians will answer all your questions!

A UNO TEC Srl 

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Via Alberto Montorsi, 45, 41037 Mirandola (MO)
P.I. 03024020368 - Copyright 2021 - Tutti i diritti riservati.

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